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Mining Flameproof Movable Substation, Load Center, Transformer


Our company invests much on scientific research and has developed a new type of mining flameproof movable substation through close cooperation with Shenyang Transformer Research Institute, Hunan University and Shanghai Coal Research Institute. The main body is made up of over 4mm steel plates, with excellent flameproof performance. Transformer coils use NOMEX insulation material with paint immersed by VPI vacuum pressure, which can improve moisture resistance and decrease partial discharge. The iron core adopts high-quality and high-permeability cold-rolled silicon steel sheets with advanced, compact and reliable structure.
 
This movable substation features high mechanical strength, high short-circuit resistance, high thermal shock resistance, fire resistance, no harmful gas, low noise, nice insulation performance, energy saving, high overload capacity and easy maintenance, which is applicable for underground coal mines.

Product introduction


1. Mining flameproof movable substation and mining flameproof dry-type transformer:
1). KBSGZY-50-3150/6-10 movable substation conforms to the new standards of GB8286-2005 “Mining Flameproof Movable Substation”. No-load loss of 6kV transformer is averagely decreased by 14% compared with that of old standards and on-load loss is averagely decreased by 8%. No-load loss of 10kV transformer is averagely decreased by 14%, on-load loss is averagely decreased by 11%, and no-load current and short circuit impedance are also decreased.
2). Mining flameproof movable substation consists of dry-type transformer, high voltage load switch or high voltage vacuum switch, and low voltage feeder switch or low voltage protection box. The combinations of switches has three modes: high voltage load switch + low voltage feeder switch, high voltage vacuum switch + low voltage feeder switch, and high voltage vacuum switch + low voltage protection box. High voltage load switch cannot be combined with low voltage protection box.
3). Number of phases, frequency and cooling method: three phases, 50Hz, and ANAN.

Working conditions:
1). Altitude: less than 4000m;
2). Ambient temperature: the highest temperature 40℃, maximum average daily temperature 30℃, maximum average annual temperature 20℃, the lowest temperature -5℃;
3). Relative humidity: less than 95% (at 25℃);
4). Mines in which have mixed gas (with methane), coal dust and explosion potential;
5). No severe bump or shaking, and gradient lower than 15°;
6). No gas or vapor that can corrode metals and destroy insulation;
7). No water dropping;
8). Waveform of power source approximate to sine wave;
9). Three-phase supply voltage: approximate symmetry. 
Remark: please consult us if you want to use in other different conditions.

2. Mining Flameproof Movable Load Center:
This load center integrates the intelligent high voltage vacuum distribution unit, multiplexed output dry-type transformer and low voltage combination switch. It can directly provide electricity to several sets of facilities in mines, which reduces the volume, decreases cable failure rate and benefits underground facility automation and standardization management.

Parameters:
1). High voltage side - rated voltage: 6kV or 10kV;
2). Low voltage side - rated voltage: 3450V, 1200V, 693V;
3). Rated frequency: 50Hz;
4). High voltage side - switch: 6kV or 10kV intelligent high voltage vacuum distribution unit;
5). Low voltage side - switch: combination switches;
6). Combination mode: channel 10 - output, channel 8 - power supply, double speed, channel 2 - lighting (127V) (any combination of different voltages)
7). Vacuum AC contactor: 3.6kV/400A, 1.14kV/400A
8). Protection mode: overcurrent, short circuit, earth leakage lockout, earth leakage protection, insulation monitoring, overvoltage, and loss of phase
9). Intelligent control: operation status and failure display, remote control standardized interface, digital transmission signal and Chinese & English menu display

3. Mining Oil-Immersed Transformer:
1). Mining oil-immersed transformer conforms to the standards of JB/T3955-2006 “Mining General Type Transformer”. No-load loss and on-load loss are averagely decreased by 10% compared with the standards.
2). Number of phases, frequency and cooling method: three phases, 50Hz, ONAN;
3). Mining transformer voltage and connection symbol:
Primary voltage (V): 6000±5% or 10000±5%, secondary voltage: 693/400 or 1200/693, connection symbol: Yy0(d11)
Remark: products with special requirements can also be supplied upon demands.

Working conditions:
1). Altitude: less than 4000m;
2). Ambient temperature: the highest temperature 40℃, maximum average daily temperature 25℃, maximum average annual temperature 20℃, the lowest temperature -20℃;
3). Relative humidity: less than 95% (at 25℃);
4). Mines in which have mixed gas (with methane), coal dust and no explosion potential;
5). No severe bump or shaking;
6). No gas or vapor that can corrode metals and destroy insulation;
7). Waveform of power source approximate to sine wave;
8). Three-phase supply voltage: approximate symmetry. 
Remark: please consult us if you want to use in other different conditions.



Mining oil-immersed transformer parameters:
Capacity kVA
No-Load Loss W
On-Load Loss W
Short Circuit Impedance %
No-Load Current %
Dimension mm
6kV Main Body Weight Kg
Oil Weight Kg
Total Weight Kg
10kV Main Body Weight Kg
Oil Weight Kg
Total Weight Kg
50
170
870
4.0
2.0
1180/750/1064
203
110
420
210
110
480
100
290
1500
4.0
1.6
1265/780/1106
337
141
610
340
140
620
200
480
2600
4.0
1.3
1445/890/1176
500
202
960
500
202
960
250
560
3050
4.0
1.2
1495/935/1265
700
220
1120
700
220
1120
315
670
3650
4.0
1.1
1640/1020/1330
760
282
1450
760
282
1450
400
800
4300
4.0
1.0
1780/1100/1434
900
392
1660
920
392
1680
500
960
5150
4.0
1.0
1780/1100/1410
1026
420
1890
1029
420
1900
630
1200
6200
4.5
0.9
1870/1111/1425
1255
496
2248
1255
496
2248


Mining flameproof movable substation (with dry-type transformer) parameters (rated primary voltage 6kV):
Rated Capacity kVA
Voltage Combination
Connection Symbol
No-Load Loss W
On-Load Loss W
Short Circuit Impedance %
No-Load Current %
Primary Voltage V
Secondary Voltage V
100
6000±5%
693/400
Yy0(d11)
520
920
4
2.5
200
820
1550
4
2
315
1200/693
1100
2150
4
1.8
400
1300
2600
4
1.8
500
1500
3100
4
1.5
630
1800
3680
4
1.5
800
1200/693, 3450
Yy0(d11), Yyn0
2050
4500
4
1.0
1000
2350
5400
4
1.0
1250
1200, 3450
Yy0, Yyn0
2750
6500
4
1.0
1600
3350
8000
4
0.8
2000
3450
Yyn0
3800
9500
4.5
0.6
2500
4500
10600
5
0.6
3150
Yyn0
5300
12500
5.5
0.6
4000
6100
14000
6
0.6
Note: data of “on-load loss” in this table is determined at 145℃ (reference temperature when insulation endurance class is H)


Dimensions and weights of mining flameproof movable substation and dry-type transformer parameters (rated primary voltage 6kV):
Capacity
kVA
Movable Substation
Dry-Type Transformer
Length L mm
Width W mm
Height H mm
Weight kg
Length L mm
Width W mm
Height H mm
Weight kg
100
3195
1100
1190
2060
2585
1100
1190
1560
200
3335
1100
1340
2480
2730
1100
1340
1980
315
3405
1100
1425
2880
2800
1100
1425
2380
400
3405
1100
1425
3360
2800
1100
1425
2760
500
3545
1100
1510
3700
2935
1100
1510
3200
630
3545
1100
1510
4300
2935
1100
1510
3800
800
4270
1235
1460
5060
3340
1120
1460
4560
1000
4270
1235
1460
6150
3340
1120
1460
5650
1250
4270
1235
1560
6650
3340
1120
1560
6150
1600
4480
1235
1640
9100
2550
1120
1640
9600
2000
4695
1235
1735
9800
 
 
 
 
2500
4695
1235
1835
12400
 
 
 
 
Remark: dimension and weight of movable substation varies with different switches, and the data in this table is for reference only.


Mining flameproof movable substation (with dry-type transformer) parameters (rated primary voltage 10kV):
Rated Capacity kVA
Voltage Combination
Connection Symbol
No-Load Loss W
On-Load Loss W
Short Circuit Impedance %
No-Load Current %
Primary Voltage V
Secondary Voltage V
100
10000±5%
693/400
Yy0(d11)
560
1050
4
2.5
200
950
1800
4
2
315
1200/693
1300
2500
4
1.8
400
1500
3000
4
1.8
500
1750
3500
4
1.5
630
2000
4100
4
1.5
800
1200/693, 3450
Yy0(d11), Yyn0
2300
5100
4
1.2
1000
2600
6100
4.5
1.2
1250
1200, 3450
Yy0, Yyn0
3100
7400
4.5
1.0
1600
3800
8500
5
1.0
2000
3450
Yyn0
4500
9700
5
0.7
2500
Yyn0
5200
10800
5.5
0.7
3150
6100
12800
5.5
0.7
4000
7000
15000
6
0.7
Note: data of “on-load loss” in this table is determined at 145℃ (reference temperature when insulation endurance class is H)


Dimensions and weights of mining flameproof movable substation and dry-type transformer parameters (rated primary voltage 10kV):
Capacity
kVA
Movable Substation
Dry-Type Transformer
Length L mm
Width W mm
Height H mm
Weight kg
Length L mm
Width W mm
Height H mm
Weight kg
100
3210
1100
1325
2300
2670
1100
1325
1700
200
3350
1100
1420
2600
2810
1100
1420
2100
315
3560
1100
1545
3280
3015
1100
1545
2780
400
3560
1100
1545
3430
3015
1100
1545
2930
500
3630
1100
1645
3880
3085
1100
1645
3380
630
3630
1100
1645
4600
3085
1100
1645
4100
800
4350
1235
1560
5650
3420
1120
1560
5150
1000
4350
1235
1560
6380
3420
1120
1560
5880
1250
4560
1235
1665
7600
3640
1120
1665
7100
1600
4700
1235
1715
9840
3780
1120
1715
9340
2000
4775
1235
1835
11000
 
 
 
 
2500
5280
1270
1835
14200
 
 
 
 
3150
5480
1310
1835
18000
 
 
 
 

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